DSC
Digital Twin
Paweł Stelmach
CTO | SAP Supply Chain Solution Architect
About the service
Digital Twin
A virtual representation of physical processes enables production optimization, emissions reduction, and failure prediction. Testing 'what-if' scenarios in seconds supports sound operational decisions.
Benefits
Service benefits
Higher efficiency of production processes
Lower costs and reduced CO2 emissions
Safe testing of innovations
Longer lifecycle of assets and machines
Digital Twin capabilities
Managing production and logistics based on IoT data and AI analytics.
Simulation and monitoring
- 'What-if' simulations - testing multiple operational scenarios without risk to production
- Asset condition monitoring - continuous visibility into the health of machines, lines, and production networks
- Failure prediction - detecting anomalies before they affect process continuity
- Parameter optimization - automatic adjustment of line settings to conditions
Virtual models
- 3D process modeling - digital representation of entire production lines
- Virtual asset copies - precise replicas of machines, equipment, and work environments
- Data continuity - connecting the design phase with operation and service
Analytics and decisions
- ML algorithms for performance optimization - continuous improvement of machine and line performance
- Predictive analytics - using machine learning for operational forecasting
- Decision support - data supporting the company's strategic choices
- New business models - data-driven and subscription-based services
Logistics and assets
- Logistics optimization - shipment tracking and delivery simulation
- Human resource management - digital models of ergonomics and work organization
- Full asset control - automated analysis and smooth operations
Implementation
The Digital Twin implementation proceeds in stages - from analyzing production and logistics processes, through building virtual models and a pilot, to full-scale deployment. This approach limits risk and quickly delivers operational value.
Diagnosis
We analyze production and logistics processes and available sensor data to define the scope of the digital twin.
Configuration
We build virtual models of environments and processes, integrating IoT data and AI algorithms.
Pilot
We launch the Digital Twin in a selected area, verify the simulations, and fine-tune the models using real data.
Implementation
We deploy the solution at full scale and support the ongoing development of analytics and operational optimization.
Digital Supply Chain
What is DSC?
Digital Supply Chain is an integrated ecosystem of processes, systems and technologies that enables intelligent planning, execution and real-time monitoring of the flow of materials, goods and data.
By leveraging solutions such as SAP S/4HANA, EWM, TM, IBP and integrations with automation, IoT and artificial intelligence, Digital Supply Chain enables companies to increase operational flexibility, respond faster to market changes and improve the efficiency of the entire supply chain - from planning through to delivery.
